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BAC Forum    General Boards    Technical Support  ›  Headlight Replacement Moderators: Gerald Farris

Headlight Replacement  This thread currently has 1,468 views. Print
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Tom and Pam Brown
August 23, 2011, 6:24pm Report to Moderator
1999 Beaver Marquis Tourmaline
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Location: Hampton, Georgia
Even after replacing my headlights they are still not very bright unless I use the high beams.

Has anybody replaced with newer style bulbs and where can you purchase them that are direct replacements?

Any suggestions on how to brighten up my world?
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George H. Wall
August 23, 2011, 8:06pm Report to Moderator
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I had the same problem, tried brighter bulbs, etc. to no avail. The guys @ Beaver Sales in Bend put some type of booster to inc. the voltage to the lights which solved the problem. Henry


George HENRY Wall,  37' 2002 Patriot, Cummings 8.3, 400 ISL
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Jim Casazza
August 23, 2011, 8:14pm Report to Moderator
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I believe there are some posts on this forum dealing with the dim headlight issue.  If I remember this has something to due with the size of the wire and length of the run from the batteries.  


'99 Patriot Thunder
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Jeremy Parrett
August 23, 2011, 9:48pm Report to Moderator

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The issue is that the headlight wiring passes thru the Smart Wheel . Use this link to add relays ,high/low beams ,to the existing circuit and your headlights will be amazingly bright.
http://www.danielsternlighting.com/home.html


Jeremy & Jane Parrett  
2000 Marquis Amethyst C12 455HP
2002 Jeep.
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Tom and Pam Brown
August 23, 2011, 9:57pm Report to Moderator
1999 Beaver Marquis Tourmaline
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I do not have the smart wheel on my coach.....

Just a standard headlight switch. But thanks anyway
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Gil_Johnson
August 23, 2011, 10:06pm Report to Moderator

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Quoted from Jeremy Parrett
The issue is that the headlight wiring passes thru the Smart Wheel . Use this link to add a solenoid to the existing circuit and your headlights will be amazingly bright.
http://www.danielsternlighting.com/home.html


I hope you're kidding!  I can't believe the wiring that actually lights the headlights goes through the Smart Wheel.  Headlights should be powered through a high current relay...not through a headlight switch.  I try not to drive at night, so I don't know how bright mine are.  I will check though for a relay.

Gil
08 Contessa




Gil
2008 Contessa Westport 42
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LEAH DRAPER
August 24, 2011, 12:07am Report to Moderator
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Will be interested to hear what you find Gil, as I am also 2008 Contessa.


2008 Contessa (425 hp Cat) 38'
PT Cruiser/SMI braking
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KOliver
August 24, 2011, 8:42pm Report to Moderator

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Tom:
98 Contessa, same dim headlights.  Mine were a "sealed beam" standard size, so any auto parts store has the halogen bulbs in the standard size replacement lamp.  $75 did the pair, at my local Lordco Parts. Much brighter.


Keith & Janet Oliver
Coquitlam BC
98 Contessa 38
Volvo on dolly
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Joel Ashley
August 24, 2011, 9:08pm Report to Moderator

Go OSU Beavers Class of '73. RVing 27 years
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Be careful there, Keith.  Halogens draw significantly more current through wiring designed for lesser lamps.  I burned up a headlight switch on my old coach doing just what you did.

As Gil mentioned, a relay is best, and most are so constructed.  But you may need to replace the relay-to-lamp wires, relay-to-fuse wires, and perhaps more to get the proper sized wires and fuses to handle halogens.  You could be driving along one night and be suddenly plunged into darkness as a component fries on you.

Seems there was discussion on this in the past where someone supplied a link to a fellow's website where he sells kits for resolving the issue, and many commented that it did the job.  Can anyone on the Forum supply the link again for Tom?

-Joel


Joel and Lee Ashley
36 ft 2006 Monterey
C9 400HP Cat
Beaver Believers
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Tom and Pam Brown
August 24, 2011, 9:17pm Report to Moderator
1999 Beaver Marquis Tourmaline
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Thanks Joel I searched for a link but did not find it before I posted.

I also tried halogen with not much success just a hair brighter.
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Les Marzec
August 25, 2011, 2:17am Report to Moderator
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Has anyone had Beaver Sales in Bend do their headlight circuit modification?  I am planning on having mine done next week and was wondering what results anyone has had.  It is my understanding that they will replace the two relays with one and the voltage at the headlights will be 12.0 volts.

Thanks


Les and Susan
2003 Patriot Thunder
C12
UT


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Joel Ashley
August 25, 2011, 5:20am Report to Moderator

Go OSU Beavers Class of '73. RVing 27 years
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Found it!  Problem is, while the boss is on vacation for the next month the website is of little use.

http://www.danielsternlighting.com/products/products.html

-Joel


Joel and Lee Ashley
36 ft 2006 Monterey
C9 400HP Cat
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keithc290
August 25, 2011, 10:09am Report to Moderator
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This older link may be a little more help http://www.danielsternlighting.com/tech/relays/relays.html. It provides a reasonable explanation. You might want to try to reach out to Roy Mueller he has corrected the issue on several coaches including ours.
Good luck


Keith & Eileen Cooper
2000 Patriot Thunder
(425 HP Cat)
Alpharetta, G
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George H. Wall
August 25, 2011, 2:20pm Report to Moderator
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Lester, As stated in post # 1 on this page, I have had the guys at Beaver Sales install relays in my coach.  Henry


George HENRY Wall,  37' 2002 Patriot, Cummings 8.3, 400 ISL
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Gil_Johnson
August 25, 2011, 7:31pm Report to Moderator

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Quoted from keithc290
This older link may be a little more help http://www.danielsternlighting.com/tech/relays/relays.html. It provides a reasonable explanation. You might want to try to reach out to Roy Mueller he has corrected the issue on several coaches including ours.
Good luck


The data in this link is pretty good.  As you can see, this is not a hard modification for anyone with elementary electrical skills to accomplish.  The only thing I would say is, that you do not and should not connect directly to the alternator.  The high current feed to the relays should go to the battery.  Given that most of our coaches may have the main DC distribution panel near the front of their coach, I would recommend connecting to the main DC feed for the relays to the DC distribution panel.  This is where the fuse, or better yet resettable circuit breaker, would also be installed.

It still boggles my mind to think anyone installed headlamps directly powered from a switch.  Headlight relays have been in used for many decades in the automotive industry.

Gil
08 Contessa



Gil
2008 Contessa Westport 42
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